jacob Also here: /forum/d/27380-solved-get-output-for-non-converging-step
k_zurawski
Simulation fails around 92% of the total load
The first thing to try would have been to apply 90% of the final load and inspect the results to see if something unexpected was about to happen.
However, you say it worked with other studies and the message file tells you that it failed to converge after 10 steps. The ConvergenceError message says that you should try again with a larger ITER_GLOB_MAXI. In your case this may work because the RESIDU increased then decreased, so it may converge if you let it do a few more Newton iterations (CONVERGENCE=_F( ITER_GLOB_MAXI=20)).
There are no negative effects to increasing this parameter other than longer computation time on difficult steps (which is what you want).